The Evolution of Closed Deck Plastic Pallets for Safe TransportPalletSales
The Evolution of Closed Deck Plastic Pallets for Safe Transport
Plastic pallets have been around for more than 70 years, but it wasn’t until the 1970s that they began to gain broad acceptance in the transport industry. They were first adopted in the food and beverage sector and quickly extended into other industries such as pharmaceuticals, automotive, and electronics. The evolution of plastic pallets has been an exciting journey, from rudimentary designs to the latest environmentally friendly closed deck plastic pallets.
At their inception, plastic pallets were simply wooden pallets that had been duplicated using plastic. These early plastic pallets looked like wooden pallets, and they had the same deck design. They had gaps between the deck boards that would allow water, dirt, and other debris to collect. These pallets offered the advantages of being hygienic, durable, and easy to clean. They did not absorb any fluids and could be easily sanitized. They were also lightweight and pest-free compared to the wooden counterparts.
However, as the transport industry evolved, the challenges that plastic pallets faced also evolved. Companies needed pallets that were more hygienic, durable, and easy to handle. In response, plastic pallet manufacturers began to develop novel closed-deck designs that not only eliminated the gaps but also improved other features such as stiffness and strength.
Closed Deck Pallets vs Open Deck Pallets
Closed deck pallets are designed with a smooth, solid surface that eliminates the gaps between the deck boards. This makes them ideal for sanitary environments such as food processing facilities since there are no potential harbors for bacteria or other contaminants. Closed deck pallets also provide superior protection for transported goods since they prevent small items from falling through the gaps. They are designed with a reinforcing rib structure underneath the deck surface that makes them more resistant to bending and impact forces. The reinforcing ribs provide additional support to the pallet’s structure and help reduce the risk of damage during transport.
On the other hand, open deck pallets have gaps between the deck boards that allow for the quick drainage of liquids, dirt, and debris. They are less expensive and weigh less than closed deck pallets, making them the ideal choice for some applications. They are also more suitable for transporting bulky items that do not need to be supported on a completely flat surface.
Advantages of Closed Deck Plastic Pallets
The evolution of closed deck plastic pallets has provided many benefits for transportation companies. The following are some of the advantages of closed deck plastic pallets:
1. Improved hygiene and cleanliness – Closed deck pallets eliminate the gaps between the deck boards, making them easier to clean and sanitize. They are ideal for use in facilities that require strict hygiene practices, such as food processing and medical industries.
2. Added strength and durability – The rib structure underneath the deck surface of closed deck pallets provides additional support to the pallet’s structure, making them more resistant to bending and impact forces. They are designed to withstand the stresses of heavy loads and rough handling.
3. Increased safety – Closed deck pallets are designed to protect transported goods from damage. They prevent small items from falling through the gaps, reducing the risk of damaged products. They are also less likely to break or crack during transport, reducing the chance of injuries to workers and damage to equipment.
4. Reduced environmental impact – Closed deck plastic pallets are an eco-friendly choice compared to their wooden and open deck counterparts. They are recyclable and can be reused many times, reducing waste and protecting the environment.
1. How long do closed deck plastic pallets last?
Closed deck plastic pallets can last for more than 10 years. They are designed to withstand the rigors of heavy load transport and rough handling, making them highly durable.
2. Can closed deck plastic pallets be reused?
Yes, closed deck plastic pallets can be reused many times. Once they reach the end of their useful life, they can be recycled and used to make new plastic products.
3. Are closed deck plastic pallets more expensive than open deck pallets?
Closed deck plastic pallets are generally more expensive than open deck pallets due to their added strength and durability. However, their long lifespan and environmental benefits make them a cost-effective option in the long run.
4. Are closed deck plastic pallets suitable for all industries?
Closed deck plastic pallets are suitable for use in industries that require strict hygiene practices such as food processing, pharmaceuticals, and medical industries. They are also ideal for transportation of fragile and high-value items that require extra protection during transport.
The evolution of closed deck plastic pallets has been an exciting journey that has improved their hygiene, strength, durability, and safety. They are more resistant to bending and impact forces while also offering superior protection for transported goods. They are also an eco-friendly choice that reduces waste and protects the environment. Whether you are transporting food, pharmaceuticals, or other sensitive items, plastic closed deck pallets are the ideal choice for safe transportation.
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